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If you are planning to increase productivity in any machine, it is good that you make significant improvements. Machines that are used to shape metals or for cutting when used for long, they might start slowing down which affects the production of the firm. If you do not take good care of the item, this will lead to poor performance and delays that might be costly. Below are the tips for improving EDM machining productivity.
The output of a mold shop counts a lot and it depends on things like maintenance of the EDM. Most shops or companies lose direction because of being occupied by the many projects they are dealing with such that they forget to care for the machine by changing things that require frequent replacement like power contacts. Adopting preventive maintenance is the best way to deal with the problem and it ensures the machine is in good form all the time.
The other thing is that when looking for parts to replace the old ones, you need to be careful on the store you visit and the quality of the parts. Buying aftermarket items might seem cheap but in the long run, it is expensive since the parts might reduce the accuracy and the performance. So, do not risk all this to save some few amounts. Talk to experts so that they can advise on the best parts.
Similarly, the engineers or the professionals getting the maintenance contract should be well skilled and experienced in repairing the appliances. Although you might have used the machine for long to understand it, it is good to have people who are trained to do the maintenance since when you do it, you might forget some things that can make the machine shut down while working. The time that goes to waste when the machine breaks will be saved.
The other thing one should do to improve efficiency is training employees on the use of the EDM especially after purchasing one that has the latest features. When the person operating the machine has no skills, it lowers the output and quality. However, sending the operators to EDM demo centers for training classes will turn the efficiency of the machine in the right direction. Therefore, try looking for dealers who offer coaching programs for operators.
Another way to improve output is using robots to work on holidays and weekends doing the loading and offloading. Automation of various process will also play a huge role in increasing output. With automation programs output hours increase significantly hence the need to talk to the supplier so that you can update your existing EDM.
Use of automatic dual machines will also benefit your company a lot. The use of automatic wire changeover will reduce production time by half. The change over time is also significantly lowered and without changing precision. Although these machines are limited, try to get a new one so that you can enjoy the benefits that come with it.
Lastly, it is vital to do something instead of waiting and doing nothing. Consult with experts, other companies, and your associates to come up with ways of making your manufacturing more effective and efficient. Emphasize on quality and better communication.
The output of a mold shop counts a lot and it depends on things like maintenance of the EDM. Most shops or companies lose direction because of being occupied by the many projects they are dealing with such that they forget to care for the machine by changing things that require frequent replacement like power contacts. Adopting preventive maintenance is the best way to deal with the problem and it ensures the machine is in good form all the time.
The other thing is that when looking for parts to replace the old ones, you need to be careful on the store you visit and the quality of the parts. Buying aftermarket items might seem cheap but in the long run, it is expensive since the parts might reduce the accuracy and the performance. So, do not risk all this to save some few amounts. Talk to experts so that they can advise on the best parts.
Similarly, the engineers or the professionals getting the maintenance contract should be well skilled and experienced in repairing the appliances. Although you might have used the machine for long to understand it, it is good to have people who are trained to do the maintenance since when you do it, you might forget some things that can make the machine shut down while working. The time that goes to waste when the machine breaks will be saved.
The other thing one should do to improve efficiency is training employees on the use of the EDM especially after purchasing one that has the latest features. When the person operating the machine has no skills, it lowers the output and quality. However, sending the operators to EDM demo centers for training classes will turn the efficiency of the machine in the right direction. Therefore, try looking for dealers who offer coaching programs for operators.
Another way to improve output is using robots to work on holidays and weekends doing the loading and offloading. Automation of various process will also play a huge role in increasing output. With automation programs output hours increase significantly hence the need to talk to the supplier so that you can update your existing EDM.
Use of automatic dual machines will also benefit your company a lot. The use of automatic wire changeover will reduce production time by half. The change over time is also significantly lowered and without changing precision. Although these machines are limited, try to get a new one so that you can enjoy the benefits that come with it.
Lastly, it is vital to do something instead of waiting and doing nothing. Consult with experts, other companies, and your associates to come up with ways of making your manufacturing more effective and efficient. Emphasize on quality and better communication.
About the Author:
You can get a detailed list of the factors to consider when picking a provider of EDM machining services at http://www.electrocutpacific.com right now.
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