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One can hardly imagine a world without electrical motors. They make air conditioners possible, they circulate the water in a swimming pool and they power vacuum cleaners. The list of uses for these devices are endless. Most people will be surprised if they take the trouble to count the number they have in and around their homes. They can be expensive to replace or repair, however. Luckily, DIY enthusiasts in Phoenix can consider electric motor rewinding themselves.
This type of project may not be suitable for beginners. Winding requires skill and there are many pitfalls. It is also necessary to understand that such a project requires a very high level of exactness. There is no room for mistakes. Anyone not sure of their ability to tackle this type of job should rather make use of professionals instead of following step by step instructions that may not be suitable for the particular device.
Those that are not daunted should proceed to remove the housing. This will show the stator, the windings and the armature. Once the housing is removed, taking a series of detailed photographs or video is strongly recommended. When it comes to recreating the windings, patterns and connections this will be of great help. A rewind must be done according to the original patterns or it will not work.
The next step is to take the wire from the brush pads, taking care not to disturb the tabs more than strictly necessary. The wire must be completely removed. Thereafter the coils can be cut in order to free them from the armature or stator. It is very important to count the number of winds in every coil because it will have to be rewound in exactly the same manner for the device to work.
It is vital to carefully check the insulation that lines the stator. If it is damaged in any way it can be replaced with a similar material or even with insulation tape. Next, the armature or stator can be rewound, using the same gauge and type of magnet wire that was used originally. The exact winding patterns and number of coils around a wind must be recreated. One single long wire must be used.
A length of wire, long enough to reach the first tab should be left free at the end of the first winding. This is where both the first and the last winding will be attached. It is important to make sure that their is good contact. Some of the insulation can be removed to ensure a solid contact. As the work progresses, the wire can be crimped to keep it in place.
Once the winding is completed the wire from the first and last windings can be attached. No wire connected to the tabs should be touching each other. After this the housing can be reassembled and testing can take place. If, at this stage, the device does not work it may be better to get a professional to undertake the work rather than to start another attempt.
When working on electrical projects safety should always be the highest priority. Children should not be allowed to participate in such projects. The working area should be clean and dry and when the end result is tested, precautions should be taken against potential mishaps.
This type of project may not be suitable for beginners. Winding requires skill and there are many pitfalls. It is also necessary to understand that such a project requires a very high level of exactness. There is no room for mistakes. Anyone not sure of their ability to tackle this type of job should rather make use of professionals instead of following step by step instructions that may not be suitable for the particular device.
Those that are not daunted should proceed to remove the housing. This will show the stator, the windings and the armature. Once the housing is removed, taking a series of detailed photographs or video is strongly recommended. When it comes to recreating the windings, patterns and connections this will be of great help. A rewind must be done according to the original patterns or it will not work.
The next step is to take the wire from the brush pads, taking care not to disturb the tabs more than strictly necessary. The wire must be completely removed. Thereafter the coils can be cut in order to free them from the armature or stator. It is very important to count the number of winds in every coil because it will have to be rewound in exactly the same manner for the device to work.
It is vital to carefully check the insulation that lines the stator. If it is damaged in any way it can be replaced with a similar material or even with insulation tape. Next, the armature or stator can be rewound, using the same gauge and type of magnet wire that was used originally. The exact winding patterns and number of coils around a wind must be recreated. One single long wire must be used.
A length of wire, long enough to reach the first tab should be left free at the end of the first winding. This is where both the first and the last winding will be attached. It is important to make sure that their is good contact. Some of the insulation can be removed to ensure a solid contact. As the work progresses, the wire can be crimped to keep it in place.
Once the winding is completed the wire from the first and last windings can be attached. No wire connected to the tabs should be touching each other. After this the housing can be reassembled and testing can take place. If, at this stage, the device does not work it may be better to get a professional to undertake the work rather than to start another attempt.
When working on electrical projects safety should always be the highest priority. Children should not be allowed to participate in such projects. The working area should be clean and dry and when the end result is tested, precautions should be taken against potential mishaps.
About the Author:
Know whom to contact to repair your air conditioner motor pump Phoenix area by visiting the related website. A credible list of service providers will be found online when you log in at http://runemagainmotors.com/glendale-swamp-cooler-motor-repair-rebuild.php.
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